Globe has partnered and invested with several medical device manufacturing facilities in China since 1992. Our two major partnership facilities are located in Shandong Province and Shenzhen city. Each facility is in a clean room environment and contains a parts injection machine shop, a tubing extrusion shop, a sterilization shop, and assembly lines.

All these manufacturing facilities are ISO 13485 certified. Globe develops a quality assurance program for every product by validating the quality, manufacturing, and in-house ETO Gas sterilization.  We also provide solutions for Gamma-ray sterilization in the US or China.  In addition, we identify material stable for either Eto gas sterilization or Gamma-ray sterilization.

To save costs for the customer in the long run, Globe can customize sections of the clean-room facility in a semi-automation or full automation setup. Another advantage of our facility is that your company can eliminate the need for a registration with China MOH and the local government to establish a new manufacturing facility for your organization.

Manufacturing Facility

Our 75,000 sq. ft. (7,000 sq. meter) manufacturing complex in China houses a 32,000 sq. ft. (3,000 sq. meter) class 100,000 clean room assembly facility. This highly sophisticated facility is available for the contract manufacturing and assembly of medical devices. Products are assembled by highly skilled and disciplined workers using techniques such as adhesive bonding, and radio frequency welding, ultrasound welding, etc.

Advantages of Integrating Parts Design and Molds Design

1. Reduces trial and error in the design phase.
2. Better mold design, consistent quality, and shorter production cycles.
3. Increased materials savings by reducing scrap rates and optimizing materials usage.
4. Reduced product and process development times.
5. Consistent part quality and structural performance.
6. Greatly enhanced manufacturing efficiency.
7. Efficient production controls.

Advantages:

1. Integrated parts and product design, molds design, and injection machine process (cycle time) evaluation.
2. Cost effective materials selection during the design phase per FDA and ISO guidelines.
3. Integrated turnkey service provides “design for manufacturability" (DFM) – this means the parts design and molds design are optimum for achieving the best per–unit cost.
4. Provide Molds Flow Computer Simulation to obtain optimum runner size, cavity fill time, and gate location.
5. High demanding tolerances with an advanced CNC machine through an experienced engineering team. This process is especially critical for sophisticated design parts.
6. High volume molds: multi-cavity hot runner molds and stack molds.
7. Over-molding injection machine to save assembly costs.
8. Low cost, one cavity sample molds to make an assembled, functional samples.
9. Quick turnaround time for Molds:

• Sample Molds: 15 days (compared to 30 days or more from competitors)
• Production Molds: 45 days (compared to 3 months from competitors)
• Prototypes: 1 week

 Analysis:

Part Analysis: We help identify problems early on, so that design changes can be completed early with minimal cost variance, while the flexibility to establish the best solution is at its highest.

Mold Flow Analysis: At this stage, Globe's troubleshoot techniques help determine the optimal gate size and location, help balance the hot and cold runner designs, help ensure that the runner system is designed to fill all cavities at the same time, help minimize stress levels, and help identify warpage potential.

Mold Cooling Analysis: When used in conjunction with mold flow analysis, this process helps to provide the cooling effects on flow, thus, minimizing cycle time, reducing warpage, and help determining uniform part cooling. 

Computer Simulation with Mold Flow:

Inside Class 100,000 Clean Room

Class 100,000 Clean Room

Injection Molding Machines Inside Clean Room

Quality Control Laboratory  

All of our quality control inspections and testing are done by fully trained and qualified technicians. Our tests include physical, chemical, & biological testing procedures that adhere to FDA's Quality System Regulation.   

Machineries

Injection Molding Factory

CNC Machinery

Injection Machinery (inside clean room)

  Mold Technology

 Specialty in one cavity sample molds and multi-cavity hot runner molds

 Over Molding